Automatic Cuber System Successful Running in Al Ain city,UAE
The customer has been running Hawen’s QT15 block making plant for more than one year and is very satisfied with its performance. The production line is equipped with pallets sized 1400×1200 mm and is mainly used to manufacture a wide variety of pavers with different specifications, including 100×100×60 mm, 200×100×60 mm, 300×150×60 mm, 400×200×60 mm, 400×400×60 mm, and 600×300×60 mm. Managing multiple paver sizes on the same line requires high flexibility, efficiency, and precise handling to ensure product quality and stable output.
Before implementing the automated system, the block production plant in the UAE faced several persistent challenges. Manual handling and stacking of pavers consumed a significant amount of time and labor. Inconsistent stacking often caused instability during transportation, leading to potential product damage and production inefficiencies. Limited production capacity further made it difficult to meet growing market demand, and reliance on manual labor increased the risk of workplace accidents.
To overcome these challenges, Hawen provided a fully automated Offline Automatic Cuber System that integrates seamlessly with the QT15 production line. The workflow of the system ensures fully automated handling and stacking of pavers while maintaining safety, efficiency, and precision. The process begins as a forklift places a pallet loaded with blocks or pavers onto the Pallet Entry Machine, ensuring accurate positioning for the next stage and minimizing human error. The De-stacker then separates individual pallets from the stacked pile and transfers them onto the Pallet Conveyor, maintaining a smooth and continuous workflow.
Once on the conveyor, the pallets are transported to the Automatic Cuber Machine, which efficiently and accurately stacks the pavers according to their size and layout. After stacking, manual strapping secures the blocks for safe transportation, and an automatic strapping machine can optionally be installed to further automate this step. The palletized paver package is then lifted by a forklift using a block clamp, ensuring stable and safe handling. To facilitate downstream processes, the Pallet Turnover Machine rotates the pallets as required, and the Pallet Lowerator safely lowers them to the appropriate height for the forklift to take over. Finally, the forklift returns the empty pallet to the block machine, completing a fully automated production cycle.
The cuber system is composed of the following core equipment: Pallet Entry Machine, De-stacker, Pallet Conveyor, Automatic Cuber Machine, Pallet Turnover Machine, and Pallet Lowerator. Each component works in perfect coordination to optimize workflow, reduce manual labor, and maintain consistent production quality across multiple paver sizes.
The implementation of this cuber system brought immediate benefits to the customer. Manual labor requirements were significantly reduced, while production efficiency and output increased. Pavers of all sizes were consistently stacked, ensuring safe transportation and high product quality. Operators enjoyed a safer and more convenient working environment, and the overall workflow of the production line became smoother and more reliable. Importantly, the improved efficiency and consistent production enabled the customer to meet delivery deadlines and fulfill orders on time, supporting their growing market demand. In conclusion, Hawen’s Offline Automatic Cuber System, combined with the QT15 block making plant and 1400×1200 mm pallets, provides a complete end-to-end solution for multi-size paver stacking and pallet management. From pallet entry to cubing and returning empty pallets, every step is optimized to enhance efficiency, safety, and reliability. With this system in place, the customer’s production line is fully upgraded, capable of delivering high-quality pavers at a consistent pace while minimizing manual labor, operational risks, and ensuring timely order fulfillment.
Tel: +86-13905968794
Email: export@hwmachines.com
MP/WhatsApp: +86-13905968794
Manufacturer Address:Nanan,Quanzhou City,Fujian Province,China
